DeWALT Premium Organiser Inserts

The DeWALT DWST82968-1 Premium Organiser TSTAK is an organiser with 10 cups for component storage. But for my application the cups are a bit too high. I found this Thingiverse project, but that’s for the other box size. So I made the inserts myself to divide the medium size cups.

Photo of the DeWALT DWST82968-1 Premium Organiser TSTAK
DeWALT DWST82968-1 Premium Organiser TSTAK

I made the design with FreeCAD but before 3D-printing a full size insert, I made some simple 2mm thick test pieces. I reprinted those a few times to get the fit right. Also tested them with multiple cups because there’s a little difference between each cup.

Test pieces (the red pieces in the picture) for the medium size cup to test if the measurements are correct.
Test pieces (in red) for the medium size cup to test if the measurements are correct.

Then I printed the boxes as designed in FreeCAD on the 3D printer. The second (and latest) version has a few more chamfers and rounded corners. The dimensions are the same.

Made two versions of the inserts. The second version as a few more chamfers and rounded corners.
2 versions of the inserts (v1 = left, v2 = right)
A picture of the design in FreeCAD.
The design in FreeCAD

The end result is a DeWALT box with the inserts.

Finished inserts in the DeWALT box.
Finished inserts in the DeWALT box.

Thanks for reading! Check the downloads page for the .STL file.

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